High-pressure and low-vibration clean air compressor developed by Vert Rotors

A tiny air compressor that was first developed for space travel has been adapted for medical laboratories and operating theatres by Edinburgh-based manufacturer Vert Rotors.

The VERT.04.W compressor – which is barely bigger than the face of a wristwatch – is the world’s smallest high-pressure and low-vibration clean air compressor.

The VERT.04 technology first was unveiled as prototype satellite cooling system for the Ministry of Defence’s Centre for Defence Enterprise, which aims to improve significantly the quality of infrared imaging.

The medical version of the VERT.04 is a low-noise, low-vibration desktop compressor. It produces clean air compressed to 115 pounds per square inch (psi), nearly four times higher than the current generation of industry-standard small compressors, which struggle to produce more than 32psi.

Vert’s water-injected compressor uses water injection instead of machine oil, eliminating the risk of contamination.

Olly Dmitriev, CEO at Vert Rotors, said: ““Innovation in compressor design is glacially slow – our device is the first new design in the last 30 years to come to market. As for micro compressors, the current design was developed almost 100 years ago, no wonder they cannot achieve low vibration when working at high pressure.

“The VERT.04 and its water-injected version VERT.04.W will be transformational for the aerospace and medical sectors.

“Air compressors are used in multiple medical applications, from producing pills to dental cabinets. Current models are noisy and vibrate a lot, which is a challenge to meet customers’ expectations.

Dmitriev added: “Having oil-free air is also critical in sterile environments such as operating theatres and pharmaceutical production plants.

“Oil is the most-efficient lubricant to make sure compressors operate at maximum efficiency, but oil particles can contaminate the air that’s being produced.

“Water is the natural alternative, but the current generation of water-injected compressors that are small enough for medical applications struggle to operate efficiently or produce the high pressure that’s needed.

“Our compressor solves this problem by using a conical screw design, with the male rotor revolving inside the female rotor, making them the only miniature screw compressor that reaches high efficiency.”

Three-quarters of Vert Rotors’ customers are based outside the UK and include Fortune 500 manufacturers in the European Union and the United States.

The company, which was founded in 2013, has recruited seven staff in the past year, taking its headcount to 10.

In July, the firm secured £1.5 million from investors Equity Gap, Par Equity, the Scottish Investment Bank and US-based syndicate Aero-Den.

Olly Dmitriev is a technology entrepreneur and angel investor with 15 years’ experience in software project management and a dual executive master of business administration degree from the Columbia and London business schools.

He is a member of American Society of Mechanical Engineers and the author of three patents and multiple papers relating to Vert’s compressor technology.

The total global market for industrial compressors is expected to reach more than $17.5 billion (£14.3bn) by 2017, with compressed air accounting for 10 per cent of industrial electricity demand.