Streamlining IgG-secreting cell screening to discover rare, high-producing clones

This article will explore how Cyto-Mine® can be utilized for the analysis of large heterogeneous cell populations on a cell-by-cell basis by employing a homogeneous, miniaturized, animal origin-free (AOF) IgG secretion assay to measure and detect the greatest antibody-producing clones.

The main aim of Bioprocess Cell Line Development is to achieve high product yields from well-defined and robustly-growing clonal cell lines within weeks instead of months.

A significant bottleneck in this process, however, is the screening and isolation of rare cells with the desired characteristics.

Conventionally, this is accomplished using the resource-intensive technique of limiting dilution, which has been recently assisted by the use of semi-automated technologies, including colony picking, cell sorting, and cell-in-well imagers.

The Cyto-Mine® Single Cell Analysis and Monoclonality Assurance System help to address the challenges faced by current technologies through the screening of hundreds of thousands of individual cells for the secreted target protein.

This is followed by isolating and dispensing the greatest producers with high viability to microplate wells, as shown in Figure 1.

Streamlining IgG-secreting cell screening to discover rare, high-producing clones

Figure 1. Cyto-Mine® proprietary technology finds and isolates high-producer clones from complex cell populations. Image Credit: Sphere Fluidics

The study outlined in this article illustrates the process by which the Cyto-Mine® IgG secretion assay measures the production rate of hundreds of thousands of single cells encapsulated in highly consistent picoliter ‘test tubes.’

Methods

Cyto-Mine® workflow

Cyto-Mine® follows the processes of limiting dilution and productivity screening but in a much more efficient, higher throughput, and fully automated manner.

Using Poisson distribution statistics, cells are encapsulated into 300 pL picodroplets of the preferred culture medium at a dilution level that optimizes the number of picodroplets containing only a single cell.

Following this, cells are incubated to allow the secreted target protein to collect inside the picodroplet, which is captured and identified using the AOF IgG detection reagent that is present in the culture medium. The miniaturized scale means that secreted IgG can be quantified after just 0.5 to 2 hours.

The highest-secreting single cells are consequently sorted for collection. Figure 2 presents a summary of the integrated stages of the Cyto-Mine® process.

Streamlining IgG-secreting cell screening to discover rare, high-producing clones

Figure 2. A Cyto-Mine® workflow. Integration of single cell screening, sorting, isolation, and verification using a fully integrated microfluidic process. Image Credit: Sphere Fluidics

Cyto-Mine® IgG secretion assay

A main supporting element of Cyto-Mine® is its capacity for measuring the specific IgG production rate of every single cell.

The starting cell population does not demand any prior modification and is simply mixed with the preferred AOF detection reagent before being loaded onto Cyto-Mine®.

The IgG that is secreted by the cell collects within the picodroplet during the in situ incubation stage.

The detection probes bind to the secreted IgG, and this prompts a FRET-mediated shift in fluorescence, as displayed in Figure 3. Subsequently, Cyto-Mine® measures the produced fluorescent signal and converts this to a quantitative output.

Streamlining IgG-secreting cell screening to discover rare, high-producing clones

Figure 3. The Cyto-Mine® picodroplet-based IgG secretion assay. A customized pair of IgG-specific AOF fluorescent probes are trapped within each picodroplet. IgG secreted from the encapsulated cell is recognized by the detection probe pair forming a 3-body FRET complex that induces a fluorescent signal. Image Credit: Sphere Fluidics

Results

IgG standard titration curve

To validate the Cyto-Mine® IgG secretion assay, five separate populations of picodroplets were produced from a culture medium spiked with human IgG over concentrations ranging from 0 to 20mg/L.

Following this, the five populations of picodroplets were pooled together and analyzed with Cyto-Mine® AOF technology.

Streamlining IgG-secreting cell screening to discover rare, high-producing clones

Figure 4. Cyto-Mine® Scatter Plot. Large numbers of individual picodroplets were loaded with the indicated concentrations of human IgG and then resolved using Cyto-Mine® AOF IgG secretion assay and analysis. Image Credit: Sphere Fluidics

Figure 4 demonstrates how the various titers resolved into discrete populations.

IgG concentrations up to 20 mg/L represent the typical Cyto-Mine® working range, equivalent to a specific productivity (Qp) of up to 144 pg/cell/day, assuming a one-hour period of incubation. Figure 5 presents a standard titration curve produced using Cyto-Mine® Scatter Plot data.

Streamlining IgG-secreting cell screening to discover rare, high-producing clones

Figure 5. Standard human IgG titration curve derived from Cyto-Mine® AOF IgG secretion assay and analysis. Image Credit: Sphere Fluidics

Screening a CHO cell population for high-producers

A heterogeneous pool of CHO cells was stably transfected to express human IgG. This was then mixed with Cyto-Mine® human IgG-specific AOF detection reagent.

The cells were encapsulated into picodroplets and subsequently incubated for two hours. After this, they were analyzed utilizing the Cyto-Mine® IgG secretion assay.

The results demonstrate a population of cells with a high acceptor-to-donor fluorescence ratio and gated for collection.

The bright oval-shaped cluster to the lower-right represents the bulk of data points, comprised of picodroplets containing low- or non-producing cells and empty picodroplets.

The gating polygon is able to be customized by the user to provide additional flexibility for the targeting of the highest-value cells for collection to microplates.

Streamlining IgG-secreting cell screening to discover rare, high-producing clones

Figure 6. Cyto-Mine® Scatter Plot of FRET signal generated from picodroplet-encapsulated CHO cells incubated with Cyto-Mine® human IgG-specific AOF detection reagent. Image Credit: Sphere Fluidics

Conclusions

These results demonstrate the power of Cyto-Mine® for the screening of large cell populations to identify, sort, and isolate high-value clones.

The assay used is quantitative within the range of immunoglobulin typically produced by standard biopharmaceutical production cell types.

The use of Cyto-Mine® and its picodroplet-based IgG secretion assay provides the following key advantages:

  • Quality: Unique capability for the mining and isolation of rare, single, viable, high-producing cells
  • Sterility: Entirely sterile, disposable, and AOF process
  • Simplicity: Seamless, one-step, automated process eliminating the need for multiple instruments
  • Efficiency and speed: Allows multiple projects to be run in parallel and frees up time for users to take on other activities
  • Traceability: Provides storable images that prove single cell status at the time of dispensing for the required documented evidence of monoclonality
  • Miniaturization: Facilitates pL-level high-throughput screening with minimal use of assay reagents

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Acknowledgments

Produced from materials originally authored by Sphere Fluidics. The work detailed in this article was partly funded by the UK Government Advanced Manufacturing Supply Chain Initiative (AMSCI) as part of the BioStreamline Project for the development of new approaches for more efficient development and manufacture of next-generation biologics.

About Sphere FluidicsSphere Fluidics

Our Vision

Our philosophy is simple. We combine our knowledge and resources to help you find rare and valuable biological variants, while helping you to save time, reduce costs and stay a step ahead of the competition.

Our novel single cell analysis systems offer the rapid screening and characterization of single cells. These systems are underpinned by our patented picodroplet technology, specifically designed to increase your chances of finding that rare ‘one-in-a-billion’ molecule or cell that could be an industry blockbuster.

We understand that time is of the essence. That’s why our technologies boost throughput and assay sensitivity across a range of applications. Most importantly, our flexible systems evolve alongside your changing research needs, providing an adaptable platform that helps you to meet your goals.

Our History

Founded in 2010, Sphere Fluidics is an established Life Sciences company, originally spun out from the University of Cambridge. We initially developed 25 patented products – biochips and specialist chemicals – which currently assist hundreds of customers globally with their research.

We initially focused on producing novel biochip systems and providing R&D services. We have since extended our expertise and are developing a technology platform that enables discovery in a range of growing markets through single cell analysis. Our systems make the development of new biopharmaceuticals faster and more cost-effective, improve monoclonal antibody screening, cell line development, and overall research efficiency in a number of other applications including synthetic biology, single cell diagnostics, prognostics and single cell genome editing.

The Cyto-Mine® Single Cell Analysis System is our flagship product – the first integrated, benchtop system to automatically analyse, sort and dispense millions of individual cells in just a single day.

Our Partnerships

We value and are always open to discussing new collaborative, successful and innovative academic and industry partnerships to further develop and improve our single cell technologies.

Our Technology Access Programmes and Collaborative Services exist to enable academic researchers and companies alike to tap into our application-specific expertise through direct partnerships.


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Last updated: May 26, 2023 at 7:15 AM

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