Finding and isolating high-production clones with monoclonality

The development of novel biopharmaceuticals, such as antibodies, is a complex process in the biomanufacturing of therapeutic proteins, and Cell Line Development is a critical component of this process.

Mammalian cells are preferred for protein production as they possess molecular mechanisms that are similar to human cells and can perform necessary protein modifications such as glycosylation.1

In the development of a mammalian cell line, several desirable attributes are required to meet the criteria specified by regulatory bodies such as the ICH, FDA, and EMA.

These agencies require that cell lines for therapeutic use must be cloned from a single-cell progenitor to ensure genetic and phenotypic consistency which require proof of monoclonality.1,2

Five important features desired from a host cell line are:

  1. Productivity: Must generate high product yields
  2. Scalability: Grow robustly
  3. Stability: Be able to grow in serum-free, chemically defined conditions
  4. Quality: Desired product quality
  5. Monoclonality: Well-defined clonal cell lines derived from a single cell 

Selecting a cell line that possesses these five key characteristics is a challenging task that often results in a bottleneck in the biopharmaceutical production process.

Traditionally, single clones were isolated using the resource-intensive method of limiting dilution. However, advancements in technology, such as fluorescent activated cell sorting (FACS), colony picking, and single-cell printers, have made the selection process more efficient.

After isolation, clones are imaged using cell-in-well imagers and evaluated for productivity before being grown in small-scale bioreactors for batch production.

With the rapidly growing demand for biotherapeutics, there is a pressing need to streamline the development workflow and reduce the time and resources required for cell line development.

Cyto-Mine® leverages the established picodroplet technology to expedite the creation of cell banks that consist of high-producing clones derived from single cells with assured monoclonality.

This article showcases how the Cyto-Mine® IgG secretion assay assesses the productivity of hundreds of thousands of single cells encapsulated in highly uniform picoliter droplets, referred to as "test tubes" while ensuring clonality verification.

Aims and objectives

This article will demonstrate how Cyto-Mine®:

  • Identifies high-producing clones from a mixed population
  • Accurately identifies clonality
  • Significantly shortens the Cell Line Development workflow using a single fully integrated instrument

Box 1.

The Cyto-Mine® Single Cell Analysis and Monoclonality Assurance System overcomes the limitations of current technologies by screening hundreds of thousands of individual cells for the secreted target protein and then isolating and dispensing the highest producers with high viability to microplate wells (Figure 1).

Finding and isolating high-production clones with monoclonality

Figure 1. Cyto-Mine® proprietary technology finds and isolates high-producer clones from complex cell populations. Image Credit: Sphere Fluidics

Methods

Cyto-Mine® mimics the limiting dilution and productivity screening processes but in a considerably more efficient, higher throughput, and fully automated fashion (Box 1).

Single cell encapsulation

Cells are encapsulated into 300 pL picodroplets of desired culture media using Poisson distribution parameters at a dilution level that maximizes the number of picodroplets carrying just a single cell.

Antibody secretion assay

Next, the cells are incubated to enable the secreted target protein to accumulate inside the picodroplet, which is captured and detected by animal origin free (AOF) IgG Methods detection reagent present in the culture medium (Box 2). The miniaturized scale means that secreted IgG can be quantified after just 0.5 to 2 hours.

Sorting

The highest-secreting single cells are then sorted for collection based on fluorescence intensity.

Clonality assurance

Before dispensing, the encapsulated cells are scanned many times as the picodroplet passes through the microfluidic channels to ensure clonality. Figure 2 depicts the integrated steps of the Cyto-Mine® process

Finding and isolating high-production clones with monoclonality

Figure 2. The Cyto-Mine® workflow integrates the screening, sorting, isolation and verification of high-secreting clones intoa fully automated process. Image Credit: Sphere Fluidics

Box 2

Antibody secretion assay

The Cyto-Mine® system provides unique capabilities through its ability to measure the specific IgG production rate of individual cells.

The process starts with a cell population that requires no prior modification, simply mixed with the appropriate AOF detection reagents, including donor and acceptor probes labeled with fluorescence.

The cells are loaded onto Cyto-Mine® and subjected to an in-situ incubation, where IgG secreted by the cells accumulates within the picodroplet. The detection probes bind to the secreted IgG, leading to a change in fluorescence due to FRET.

Cyto-Mine® then measures the fluorescent signal produced and converts it into a quantitative output.

Finding and isolating high-production clones with monoclonality

Figure 3. The Cyto-Mine® picodroplet-based IgG secretion assay. A customized pair of IgG-specific AOF fluorescent probes are trapped within each picodroplet. IgG secreted from the encapsulated cell is recognised by the detection probe pair forming a 3-body FRET complex that induces a fluorescent signal. Image Credit: Sphere Fluidics

Results

Antibody secretion assay

The Cyto-Mine® IgG secretion assay was validated by creating five different populations of picodroplets, each with a different human IgG concentration ranging from 0 to 20 mg/L. These populations were then combined and analyzed using the Cyto-Mine® system.

The assay was able to accurately distinguish between the different IgG titers, with a working range of up to 20 mg/L, equivalent to a maximum specific productivity of 144 pg/cell/day with a 1-hour incubation.

The results were demonstrated in a standard titration curve obtained from Cyto-Mine® scatter plot data, as shown in Figure 5.

Finding and isolating high-production clones with monoclonality

Figure 4. Cyto-Mine® Scatter Plot. Large numbers of individual picodroplets were loaded with the indicated concentrations of human IgG and then resolved using Cyto-Mine® AOF IgG secretion assay and analysis. Image Credit: Sphere Fluidics

Finding and isolating high-production clones with monoclonality

Figure 5. Standard human IgG titration curve derived from Cyto-Mine® AOF IgG secretion assay and analysis. Image Credit: Sphere Fluidics

Finding and isolating high-production clones with monoclonality

Figure 6. Cyto-Mine® Scatter Plot of FRET signal generated from picodroplet-encapsulated CHO cells incubated with Cyto-Mine® human IgG-specific AOF detection reagent. Image Credit: Sphere Fluidics

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About Sphere Fluidicslogo

Our vision

Our philosophy is simple. We combine our knowledge and resources to help you find rare and valuable biological variants, while helping you to save time, reduce costs and stay a step ahead of the competition.

Our novel single cell analysis systems offer the rapid screening and characterization of single cells. These systems are underpinned by our patented picodroplet technology, specifically designed to increase your chances of finding that rare ‘one-in-a-billion’ molecule or cell that could be an industry blockbuster.

We understand that time is of the essence. That’s why our technologies boost throughput and assay sensitivity across a range of applications. Most importantly, our flexible systems evolve alongside your changing research needs, providing an adaptable platform that helps you to meet your goals.

Our history

Founded in 2010, Sphere Fluidics is an established Life Sciences company, originally spun out from the University of Cambridge. We initially developed 25 patented products – biochips and specialist chemicals – which currently assist hundreds of customers globally with their research.

We initially focused on producing novel biochip systems and providing R&D services. We have since extended our expertise and are developing a technology platform that enables discovery in a range of growing markets through single cell analysis. Our systems make the development of new biopharmaceuticals faster and more cost-effective, improve monoclonal antibody screening, cell line development, and overall research efficiency in a number of other applications including synthetic biology, single cell diagnostics, prognostics and single cell genome editing.

The Cyto-Mine® Single Cell Analysis System is our flagship product – the first integrated, benchtop system to automatically analyse, sort and dispense millions of individual cells in just a single day.

Our partnerships

We value and are always open to discussing new collaborative, successful and innovative academic and industry partnerships to further develop and improve our single cell technologies.

Our Technology Access Programmes and Collaborative Services exist to enable academic researchers and companies alike to tap into our application-specific expertise through direct partnerships.


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Last updated: Apr 10, 2024 at 5:26 AM

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